What is Methanol? 5 Key Uses and Critical Safety Warnings
It’s a simple alcohol, a foundational chemical building block, and a promising alternative fuel. But it’s also highly toxic and frequently misunderstood. So, **what is methanol**? Often called “wood alcohol,” methanol (CH₃OH) is the simplest alcohol, and it plays a massive role in the global chemical industry. However, its similarity in name to ethanol (the alcohol in drinks) creates dangerous confusion. Understanding **what is methanol**, its primary uses, and its significant dangers is crucial for anyone working in or around the chemical industry. This guide will break down its key applications and highlight the critical safety information you need to know.
What You’ll Discover in This Article

1. What is Methanol (CH₃OH)?
Methanol is an organic chemical compound with the formula CH₃OH. It is a light, volatile, colorless, and flammable liquid with a distinctive odor similar to that of ethanol. As the simplest alcohol, it consists of a methyl group (-CH₃) linked to a hydroxyl group (-OH). Historically, it was produced by the destructive distillation of wood, which is why it earned the nickname “wood alcohol.” Today, **what is methanol** production reliant on is primarily the catalytic reaction of carbon monoxide, carbon dioxide, and hydrogen, often derived from natural gas. It is a fundamental building block for hundreds of other chemical compounds, making it one of the most traded chemical commodities in the world.
2. The Critical Danger: Why Methanol is NOT Ethanol
EXTREME TOXICITY WARNING
This is the most important fact to understand about methanol: it is highly toxic to humans and should never be ingested, inhaled, or absorbed through the skin in significant amounts. While it looks and smells similar to ethanol (drinking alcohol), the way our bodies metabolize it is drastically different and dangerous.
- When you consume ethanol, your body breaks it down into relatively harmless substances.
- When you consume **methanol**, your liver metabolizes it into formaldehyde and then formic acid.
Formic acid is a potent poison that attacks the central nervous system, particularly the optic nerve. Ingestion of as little as 10 ml of pure methanol can cause permanent blindness, and 30 ml is often fatal. This is why illicitly produced or “moonshine” alcoholic beverages can be so deadly if contaminated with methanol. For more information on its toxicity, refer to the CDC’s guide on Methanol.
3. 5 Major Industrial Uses of Methanol
Despite its toxicity to humans, methanol is an incredibly important industrial chemical. So, **what is methanol** used for in industry? Its primary role is as a feedstock to produce other chemicals.
1. Production of Formaldehyde
This is the largest single use of methanol. A significant portion of global methanol production is used to create formaldehyde. Formaldehyde, in turn, is used to produce a vast range of products, including resins for plywood and particleboard, plastics, paints, and explosives.
2. As a Fuel and Fuel Additive
Methanol is a high-octane fuel that burns more cleanly than gasoline. It is used in some high-performance racing engines and is being increasingly explored as a cleaner alternative fuel for ships and vehicles. It is also used to produce MTBE (methyl tert-butyl ether ), an octane booster for gasoline, and is a key component in biodiesel production through transesterification.
3. Production of Acetic Acid
Another major use is in the synthesis of acetic acid. Acetic acid is the main component of vinegar and is also used to produce vinyl acetate monomer (VAM), a key ingredient in paints and adhesives. This process highlights **what is methanol**’s role as a foundational building block.
4. As a Solvent
Like other alcohols, methanol is an excellent solvent used in laboratories and industries. It is used in the production of inks, resins, adhesives, and dyes. It is also a component in windshield washer fluid, where it acts as a solvent and an antifreeze.
5. Methanol-to-Olefins (MTO) Technology
This is a growing and important application. The MTO process converts methanol into ethylene and propylene, which are the fundamental building blocks for some of the world’s most common plastics (polyethylene and polypropylene). This allows regions with abundant natural gas (the source of methanol) to produce plastics without needing crude oil. You can find a range of industrial chemicals derived from these processes on our site.
4. Essential Safety Precautions for Handling Methanol
Given its high toxicity and flammability, strict safety protocols are non-negotiable when handling **methanol**.
- Highly Flammable: Methanol is extremely flammable and burns with an invisible or pale blue flame in daylight, making fires hard to detect. It must be stored and used far from heat, sparks, and open flames.
- Personal Protective Equipment (PPE ): Always use appropriate PPE, including chemical-resistant gloves (like butyl rubber), safety goggles or a face shield, and a lab coat.
- Ventilation: Work in a very well-ventilated area to avoid inhaling the toxic fumes. Use of a fume hood is required in laboratory settings.
- No Skin Contact: Methanol can be absorbed through the skin. Any spills on the skin should be washed off immediately and thoroughly with water.
- Storage: Store in tightly sealed, properly labeled containers in a cool, dry, and well-ventilated area designated for flammable liquids.
5. Frequently Asked Questions
What is the difference between methanol and ethanol?
The key difference is toxicity. Ethanol (C₂H₅OH) is the alcohol found in beverages and is relatively safe for consumption in moderation. **Methanol** (CH₃OH) is highly toxic and leads to blindness or death if ingested. They have different chemical structures and are metabolized differently by the body.
Why is methanol called wood alcohol?
It earned this name because it was historically produced by heating wood in the absence of air (a process called destructive distillation). While this method is no longer used commercially, the name has stuck.
Is methanol a clean fuel?
Compared to traditional fossil fuels like gasoline and diesel, yes. Methanol combustion produces lower emissions of sulfur oxides (SOx), nitrogen oxides (NOx), and particulate matter. This is a key reason why it is being investigated as an alternative marine and vehicle fuel. This answers the question of **what is methanol**’s future potential.